Melcurt Rig 1

MELCURT RIG 1
1000 hp trailer-mounted silicon control rectifier land rig with top drive, and skid package

INTRODUCTION

The RIG is HRI Heartland Trailer Mounted 1000Hp Electric Diesel rig with an integrated skid Package that enable the Rig to Drill and Workover Clustered well. The Rig is capable of skidding or working 30 feet. It is a fast moveable rig designed to be rigged up and fully operational within 3 days of rig move. The pipe handling capacity of the rig is designed to significantly reduce the hazards associated with direct handling of Tubulars during the pick up and laydown process. Reducing or eliminating the handling of Tubalars will result in a safer, more productive and more profitable rig site. It is a versatile land rig, capable of being deployed for all land operations with a depth capability of 13,000 feet using 5”D.P. It is also capable of workover/well servicing depth of up to 25,000 feet. It is a Powered by HRI 1000 Horse power Drawworks.

DRILLING GROUP MAST (DSI) TYPE DSI
CLEAR HEIGHT FROM GROUND 118 FEET
BASE DIMENSION 25' X 25'
GROSS NOMINAL CAPACITY (10 LINES) 425,000 LBS
HOOKLOAD CAPACITY (10 LINES) 425,000 LBS
DERRICK RACKING CAPACITY (5" DRILL PIPE) 13000 FEET WITH (5" DRILL PIPE 4000 METERS
MAX WIND RESISTANCE 75 MPH
CASING STABBING BOARD MAKE NA
TYPE TELESCOPING
CLEAR HEIGHT FROM GROUND 17 FEET
SETBACK CAPACITY 300,000 LBS
MAX LOAD ON ROTARY 425,000 LBS
MAKE DSI
NUMBER OF SHEAVES 5 X 30" X 1 - 1/8"
SHEAVE DIAMETER 36" FAST LINE
GROOVE SHEAVE 1 - 1/8" 250 TON
TYPE CROWN-O-MATIC
MAKE BRAKE REXROTH
TYPE AMERICAN BLOCK (BLOCK-HOOK COMBO)
LOAD CAPACITY 250 TONS
NUMBER OF SHEAVES 5
SHEAVE DIAMETER 30
LEBUS GROOVE 11/8"
TYPE VARCO NOV/TDS-10SH
MOTOR AC INDUCTION FORCE AIR
LOAD CAPACITY 250 TONS
HORSEPOWER 400HP
RPM 0 - 183 RPM
MAKE UP/BREAK OUT TORQUE 42,500 FOOT/LBS
DRILLING TORQUE 22,288 FOOT/LBS
STATIC LOCKING BREAK 50,000 FOOT/LBS
PIPE HANDLER TORQUE CAPACITY 50,000 FOOT/LBS
PIPE RANGE FOR PIPE HANDLER 27/8 - 5"
IBOP PRESSURE RATING 15,000 PSI
ELEVATOR LINKS 250/350 TONS
MAKE UNION WIRE ROPES
TYPE/SIZE 1 1/8” EIPS
LENGTH 5000 FEET
NUMBER OF LINE 10
MAKE NATIONAL TYPE ‘E’
DEADLINE MARTIN DECKER
SENSATOR MAKE AND MODEL MODEL E-80
MAKE HRI
MAX INPUT HORSEPOWER 1200 HP (2) GE-761
MAX HOOKLOAD 420,000 LBS
DRUM TYPE 1 1/8” GROOVE
DRUM SIZE TRACTION 42”
MOTORS TWO UNITS DRAWWORKS 761 DC MOTOR RATED AT 600HP EA
HEAT CONTROL MAKE-UP WATER COOOLING
CATHEAD BREAKOUT FOSTER
CATHEAD DRAWWORKS FOSTER
OPERATING PRESSURE 120 PSI
TYPE HYDROMATIC
MAKE WICHITA 3-25KKB
BRAKE TORQUE 15,000 FT-LBS
MAKE RS (EMSCO MODEL TYPE)
TYPE 1600 HP (TRIPLEX SINGLE-ACTING)
LINER SIZE: MIN / MAX 5-1/2 / 7”
STROKE LENGTH 12”
INPUT HORSE POWER 1600 HP
PULSATION DAMPENER HYDRIL: K-20; 5000 PS)
PRESSURE RELIEF VALVE, TYPE OTECO- WORKING PRESSURE TYPE
PRESSURE RELIEF VALVE SIZE 3”
PRESSUER RELIEF VALVE MAKE OTECO
MAKE SATELLITE AUTOMATIC DRILLER
MAKE AMERICAN BLOCK
TYPE ELECTRIC (350 TON)
DRIVE GE- 752 MOTOR
SIZE OF OPENING 271/2
SIZE 5” (O.D.)
WORKING PRESSURE 5,000 PSI
MANIFOLD VALUES DEMCO 5” X 5,000 PSI
SIZE 3”I.D. X 55FT. X 5,000 PSI
SURFACE EQUIPMENT CASE 5”OD
WORKING PRESSURE 10,000 PSI – SNUBBED
MAKE FORUM ENERGY TECHNOLOGIES
MODEL WRANGLER 3550
MAXIMUM WEIGHT OF PIPE 10,000 LBS
TIME TO OPERATE 45-65 SECONDS
MAKE / MODEL NATIONAL PC 250
SPARE SWIVEL NATIONAL 250T
LOAD CAPACITY 250 TON
WORKING PRESSURE 5000 PSI
CONNECTION TYPE 65/8REG(PIN)
TYPE HEX MSF x 47 FT
SIZE 51/4
TOOL JOINT/CONNECTION TYPE 6 5/8 “ REG L.H.(TOP) x 4 1.F.PIN(BTM)
KELLY SAVER SUB 63/8” O.D. x 4 I.F.PIN
DRIVE BUSHING (MAKE) VARCO
MAKE INTERNATIONAL JT 2000/VARCO 6600
CONNECTION TYPE 6.5/8 RAG LEFT HAND (PIN/BOX)
WORKING PRESSURE AIR 120 PSI
TYPE ASSIGNMENT
CATERPILLAR 3512B GENERATOR 1225KW
CATERPILLAR 3512B GENERATOR 1225KW
CATERPILLAR 3512B GENERATOR 1225KW
SCR HOUSE. I.E.C 1500
MODEL I.E.C
TOTAL NO OF TRACTION MOTORS GE 752 5
RUN ON SCR GE 761 2
TOTAL NO D.C MOTORS 3 7
SYSTEM OF SCR GENERATORS 4 BAY SCR

PNEUMATIC POWER – WITH AIR DRYER

TYPE AIR COMPRESSOR
MAKE SULAR MODEL
OUTPUT PRESSURE/Vol. 115-150 PSI. 187cfm’s
SIZE 50 HP
TYPE AIR COMPRESSOR
MAKE SULAR MODEL
OUTPUT PRESSURE 115-150 PSI. 187cfm’s
SIZE 50 HP
MAKE AND MODEL STEEL FAB (S.W.P 250 PSI.)
SIZE 30” O.D
ACCESSORIES 1” PRESSURE RELIEF VALVE 150 PSI & BLEED OF LINE
MAKE Townsend
TYPE 84
SIZE AND WORKING PRESSURE 11” x 5000PSI
MAKE Townsend Type 82
TYPE DOUBLE RAMS (PIPE & BLIND/SHEAR)
SIZE AND WORKING PRESSURE 11” x 5000 PSI
END CONNECTIONS FLANGED
NUMBER OF FLUID PORTS 2
TYPE DOUBLE-STUD;FLANGED
SIZE AND WORKING PRESSURE 7 1-1/16” & 11” x 5000 PSI, PLUS 11” x 500 PSI
TYPE FLANGED
SIZE AND WORKING PRESSURE 11” x 500 PSI WITH 2 x 4-1/16” OUTLETS
TYPE 2X2-1/16 5000 PSI VALVES
TYPE AIR PUMP
MAKE CRESS SPEC
WORKING PRESSURE 15.000 PSI
TYPE UPPER COCK 6 1/8 REG L.H (BOX/PIN)
MAKE TAG-HYDRIL TYPE
SIZE AND WORKING PRESSURE 3 1/4 I.D. x 75000PSI
TYPE PIPE RAMS
SIZE 41/4”(2);5”(2)Variable 2-3/8-5”(2)
TYPE BLIND RAMS (2)
SIZE
TYPE TUBING
SIZE 5-1/2” / 7” / 2-5/8
TYPE CAMEROM
SIZE AND WORKING PRESSURE 3” x 500 PSI
AUTOMATIC CHOKE, SIZE AND RATING: 1 X 2/16” 5000 PSI
MANUAL CHOKE BUFFER CHAMBER RATING 1 X 2/16” 5000 PSI
MAKE AND MODEL CAMERON TYPE ‘FB’
NUMBER OF VALVES 10
VALVE SPREAD FLAT BOX SHAPE
SIZE AND WORKING PRESSURE 5,000 PSI
TYPE COFLEXIP 3” I.D x 29.5 FT
SIZE AND WORKING PRESSURE 41/18” x 5000 PSI
MAKE CHILES
TYPE TRIPLEX PUMP AUTOMATIC
CAPACITY 180 GALLONS
OPERATING FLUID POWER ONE 15 HP ELECTRIC
EMERGENCY BACK UP 2 AIR PUMPS
SIZE 4.5” HARD BANDED + I.P.C
GRADE G-105
WEIGHT/FT 16.6 #FEET
CONNECTION TYPE 4.I.F
NUMBER OF RIG 13,000 FEET
SIZE 4.5”
TOOL JOINT/CONNECTION 4”IF
WEIGHT / FT 41 #FEET
MIN. NUMBER CARRIED ON RIG 30 JOINTS
TYPE SLICK BODY W/SLIP REESE
SIZE 8-1/4. O.D 6 ½” O.D 4- 3/4 O.D
TOOL JOINT/CONNECTION 6-5/8 REG 4” I.F 3- 12 I.F
WEIGHT/FT 142 # FEET 92#FT 47 #FT
MIN. NUMBER CARRIED ON RIG 30 JOINTS
7 5/8 REG BOX SUB 6 5/8 REG BOX
6-5/8 REG PIN 6 5/8 REG BOX 4 IF PIN 4 ½ REG BOX 4 IF BOX
17 ¼ 6 5/8 REG (CONN) STABILIZERS 6 5/8 REG PIN
12 1/8 6 REG (CONN) STABILIZERS 4 ½ IF BOX
8 ¼ 4 ½ IF (CONN) STABILIZERS 4 ½ REG BOX
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MAKE B.J
SIZE 3-1/2” x 144”
CAPACITY 500 TONS
SIZE 4.5”
CAPACITY 500 TON
TYPE: MAKE CENTRE LATCH/VARCO
SIZE 4 – 15”
CAPACITY 80,000 – 120,000
MAKE DDB
MAKE VARCO
SIZE 4.5”
MAKE VARCO
SIZE 4 ¾ - 8-1/4
TYPE 4 ¾” 6 ½”
CONNECTION 8-1/4”
MIN. NUMBER CARRIED ON RIG 3 ½ I.F 4 ½ 6-5/8 12 12 12
MAKE VARCO
MODEL SSW-30
SIZE OF JAWS 3 ½” – 9 ½”
TYPE HYDRAUILIC REQUIREMENTS
ST 80C WRENCH ASSEMBLY SHIPPING DATA (APPROX., ALLOWING FOR CRATE/PALETTE) HYDRAULIC SUPPLY PRESSURE (MAX) 2.500 PSI (172 BAR) HYDRAULIC SUPPLY PRESSURE (MIN) 2.100 PSI (145 BAR) HYDRAULIC FLOW RAQUIRED (MIN) 28 GPM @ 100 PSI HYDRAULIC FLOW RATE REQUIRED (MAX) 40 GPM (151 L/PM) SUPPLY CONNECTIONS (MIN) 1- INCH HOSE (1-1/4 INCH IF HOSE LENGH > 20 FT) RETURN CONNECTIONS (MIN) 1- 1/4-INCH HOSE (1- ½-INCH IF HOSE LENGTH > 20FT) MOTOR SPINNING ROLLER RATION 2:1 SPIN SPEED (ROLLERS) 135 RPM SPIN SPEED (8 1/2” OD) 90 RPM MAKE UP TORQUE (MAX) 60,000 FT – LB MAX BREAK OUT TORQUE (MAX) 80,000 FT - LB MAX

SERVICE PUMPS AND ELECTRIC MOTORS

MAKE RELIANCE MOTORS MODEL DRD 5818
ASSIGNMENT AIR COPRESSOR
DRIVE ELECTRIC MOTOR
MOTOR POWER 50 HP
SIZE 1” x 1 ½”
TYPE CENTRIFUGAL
MAKE MISSION
ASSIGNMENT TRIP TANK
DRIVE ELECTRIC MOTOR
MOTOR MAKE RELIANCE MOTOR RELIANCE MOTORS
MOTOR POWER 15 HP
SIZE 2” x 3”
TYPE CENTRIFUGAL
MAKE MISSION
ASSIGNMENT DRAW WORKS
DRIVE BRAKE COOLING
MOTOR MAKE ELECTRIC MOTOR RELIANCE MOTORS
MOTOR POWER 30 HP
SIZE 5” x 6”
TYPE CENTRIFUGAL
MAKE MISSION
ASSIGNMENT MUD PUMP SUPERCHARGE
DRIVE ELECTRIC MOTOR
MOTOR MAKE FELTEN AND GUILLEAUME
MOTOR POWER 75 HP
SIZE 5” x 6”
TYPE CENTRIFUGAL
MAKE MISSION
ASSIGNMENT @ HOPPER. MIXTRANSTER MUD: WATER
DRIVE ELECTRIC MOTOR
MOTOR MAKE FELTEN AND GUILLEAUME
MOTOR POWER 75 HP
SIZE 5” x 6”
TYPE CENTRIFUGAL
MAKE MISSION
ASSIGNMENT @ HOPPER. MIXTRANSTER MUD. WATER
DRIVE ELECTRIC MOTOR
MOTOR MAKE FELTEN AND GUILLEAUME
MOTOR POWER 75 HP
TYPE DIAPHRAGM
MAKE WIELDEN
ASSIGNMENT TRANSFER
DRIVE AIR

CHEMICAL/MUD HANDLING SYSTEM - MIXING AND STORAGE TANKS-TO HANDLE OIL OR WATER BASED MUD SYSTEM

CAPACITY 106 BBLS MIXING TANK
ASSIGNMENT ACTIVE MIXING SUCTION TANK
CAPACITY 169 BBLS MIXING TANK
ASSIGNMENT ACTIVE TANK/ SUCTION TANK
CAPACITY 169 BBLS
ASSIGNMENT ACTIVE TANK/ SUCTION TANK
CAPACITY 108 BBLS
ASSIGNMENT EQUALIZER GAS CUTTER TANK
CAPACITY 115 BBLS
ASSIGNMENT DESILTER TANK
CAPACITY 117 BBLS
ASSIGNMENT DESANDER
CAPACITY 113 BBLS
ASSIGNMENT SAND TRAP
CAPACITY 45 BBLS
ASSIGNMENT TRIP TANK
CAPACITY 336 BBLS
ASSIGNMENT RESERVE TANK
CAPACITY 56 BBLS
ASSIGNMENT SLUG PIT
CAPACITY 350 BBLS
ASSIGNMENT WATER TANK
TYPE 2X DERRICK H.G SHALE SHAKERS
MAKE DERRICK DESANDER(2 CONE) DESILTER (16 CONE)
TYPE DEGASSER
MAKE AND MODEL DRILCO
STRING WEIGHT MARTING DECKER WEIGHT INDICATOR TYPE ‘E
PUMP PRESSURE MARTING DECKER STAND PIPE PRESSURE GAUGE 0.5000 PSI RANGE
PUMP RATE PUMP STROKE COUNTER
TONG TORGUE LINE-PULL INDICATOR
ROTARY SPEED ROTARY TACHOMETER
PIT VOLUME PIT VOLUME TOTALIZER
TYPE ELECTRONIC
MAKE DRILLING
DESCRIPTION RECORDER TOTCO SIX-TRACK STRIP- CHART RECORDER FOR WEIGHT, PUMP PRESSURE PUMP SPEED ROTARY SPEED RORARY TORQUE AND PENETRATION RATE
TYPE CAT
MODEL TH514
CAPACITY 10 TONS
TYPE LINCOLN 400AMP
TYPE 1 FUEL TANK PLUS PUMP
TOTAL PUMP SIZE 77,000 LITRES
AND TYPE 2” x OUTLET

VEHICLES

  1. TOYOTA DIESEL CREW BUS
  2. TOYOTA DIESEL EMERGENCY TRANSPORT VEHICLE
  3. TOYOTA 4X4 DOUBLE CAB DIESEL PICK-UPS

RIG SITE FACILITIES

  1. TOOL-PUSHER OFFICE
  2. COMPANY REPRESENTATIVE OFFICE
  3. MEDICAL OFFICE
  4. WELDERS SHACK, ELECTRICAL AND MECHANICAL WORKSHOP
  5. RIG AND COMPANY STOREROOMS

CAMP FACILITIES

FULLY EQUIPPED CAMP WITH AIR CONDITIONED ACCOMMODATION FOR 100 PERSONS (EX-PAT AND COMPANYMAN ROOMS ARE ALL EN-SUITE TWO-MAN UNITS). INCLUDES THE FOLLOWING FACILITIES:

  1. KITCHEN
  2. MESS HALL
  3. RECREATION ROOM
  4. TOILET / SHOWER BLOCK UNIT
  5. DRY STORES / LAUNDRY UNIT
  6. WATER TANK
  7. FUEL TANK AND GENERATOR UNIT
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